Roll forming is a process for shaping metal into custom cross-section profiles. These are also called as the “cold roll forming” as the metal is shaped in its hardened state. It is flexible and cost-effective process which is used across a wide range of industries to produce parts. It is used in from metal forming in automobiles to appliances, airplanes and houses. The process offers a host of benefits and advantages over alternative approaches as well.

Cold roll forming machine is perfect for making constant parts with elongated lengths and huge quantities. Cold roll forming is preferred by all the architects as it involves the unremitting bend of a lengthy strip of the sheet metal into a preferred cross section. You can avail high-end roll forming machine for both local and overseas markets.

Business skills is the most important factor in running an industry and one need to keep on growing in the business as long as the investments are concerned. The roll forming machine is manufactured using superior quality materials and keeping the requirements of our clients in mind.

The Benefits Of Roll Forming:

Efficiency:

Most of the roll forming process is done with long strips of metal in coils, thus, it is a speedy process which demands less labor. Also, the speediness allows higher volume production than press braking or stamping. Additional processes, such as punching or notching, can be incorporated into a roll-forming production line, which reduces further labor demands. The alternative methods like press braking on the other hand, require separate processes for punching, notching and perforating, which costs much of the time and expense.

Flexibility: Almost any metal, ferrous or nonferrous, can be roll-formed, while extrusion is limited to only aluminum or brass. The machine also allows the shaping of metals already finished with paint, plating, or coating.

Quality and Consistency: This machine produces much higher quality products and components than extrusion. Roll forming are designed to perform very tight tolerances, therefore, the products are more uniform and consistent across runs than press braking. It helps in facilitating ease of use in applications such as assembly line manufacturing, where components must fit right every time.

Cost Savings: Roll forming is a no-heat system that gradually bends the metal, therefore it is also called the cold roll forming machine. It reduces the energy costs until the final shape by passing it through a series of custom-designed rollers. Roll forming eliminates the need for machining, such as deburring, which is levolor fabric vertical blinds often required with press braking. The roll-formed metal parts produced in quantity are almost always more cost-effective than plastic or extruded versions.

Advanced Design Tools: It has the capability to create complex, graceful curves and bends for aesthetics in products such as automotive or appliance trim. For jobs that are right for roll forming, major savings in time and money can be realized over other methods of production.

Cold roll forming machine can easily decrease the human labour with highly adaptable manufacturing process. It features easy customization excellent strength/weight ratio and a great investment.