The textile manufacturing process involves various steps and processes. It is important to learn about the excellent key ingredients and the textile manufacturing process of the fabric that you purchase and use in your daily life.

Fiber production

All kinds of textiles are made up of fibres that are arranged in different ways to create the desired strength, appearance, texture, and durability. The fibre can come from a variety of sources, but it can be divided into four major categories. of the most common types of fibre are natural fibers, with the exception of silk, having relatively very short fibre lengths. Plant fibres mainly consist of cellulosic material, which is normally derived from cotton, bamboo, or linen, but more or less any plant with extractable cellulose can be used easily. Cotton is always the most commonly used plant fibre and the cultivation of cotton is very resource intensive with high water input, fertilizers, insecticides, and pesticides, leaving a large toxic footprint behind if not cultivated organically.

Yarn production

The very next step is yarn production. When the fibre has been harvested or completely produced, the next step is to spin the fibres into a complete yarn. It is very easy to believe that this step, which is a complete mechanical one, uses no chemical or artificial substances. But in order to increase the strength of the fiber, increase the cohesion of the fibre and reduce the friction during the process of spinning, oils are always used at this stage.

Fabric production

The actual core of the textile manufacturer is fabric production. Paper is very easy and can be used and created in various different ways, the most common one being through weaving, knitting, or through the production of non-woven fabric. To prevent the yarn from breaking during this spinning process, it is very important to strengthen the yarn and reduce friction. Chemicals and lubricants are thus added during the fabric production process when the weaving and meeting process begins.

Pre-treatment

The pretreatment process can be carried out with fibre yarn and fabric as well. It enables the processing of the material in such a way that it needs to be prepared completely to accept dye and functional chemicals. This is done with the help of multiple processes and stages involved in the pretreatment of the fabric. There are various steps and it is difficult to find exactly which steps the fabric grows through depending on the type or blend of the fibre and how it will be treated after. In some cases, pre-treated fabrics are manufactured for later garment dyeing processes. It is one of the best ways to get the pre-treatment done in order to find the best treatment that keeps the people completely authentic without any mixture of other fabrics.

Dyeing and printing

During dyeing and printing, both hazardous chemicals and dyestuffs are used. Dyes used for dyeing can also be used for printing, but must then undergo the same fixation and washing steps as after the dyeing process. The most common way to print a fabric at full width is to use pigment prints, where the pigments stick to a surface using polymeric resin or a binder. No washing process is needed. Plastisol printing is very common for garment printing.

Above textile manufacturing process is completely followed on scientific measures at Trident, the leading textile manufacturer brand in India and abroad.