For quite a long time, one of the most undaunted principles in the defensive covering and covering industry was that implements couldn't cover over existing polyurea after the "recoat window". Accomplishing legitimate attachment between the old and new liner normally elaborate a physically escalated measure and expanded by and large venture cost. In an interesting new turn of events, Specialty Products, Inc. (SPI) has tossed that standard out the window with the Ultra Bond-100TM item, making what was once for all intents and purposes unthinkable a reality.
Ultra Bond-100TM is a high malleable, high prolongation, quick set elastomer that enjoys the exceptional benefit of sticking to numerous natural substrates (plastics, elastic, wood, and so forth) both new and old. "There could be no different coatings that can tie in to another polyurea. This is one of a kind and is totally new defensive covering innovation," says Dan Helton, leader of SPI.
As per Helton, Mike Cork, overseer of innovative work at SPI and the innovator of Ultra Bond-100TM, made a polyurea that will adhere to most natural coatings, even contender's items. Also, Ultra Bond-100TM will hold fast to practically all substrates, except for those with exceptionally low surface "Dyne" energy, like PTFE, Olefins or Silicone. Truth be told, Cork utilizes the expression "the channel tape atom" while portraying the substance make-up of Ultra Bond-100TM. "Ultra Bond-100's™ grip trademark is basically the same as how pipe tape functions. Actually like channel tape, this high level polyurea gains attachment strength throughout some stretch of time," says Cork.
Everything's in the Chemistry
How could it be workable for Ultra Bond-100TM to have such persistent grip properties? As indicated by Cork, its novel cross-connecting structure considers the compound response to proceed after the essential polymer has exhausted itself. "Therefore, the material will keep on fostering extra securities with the substrate over the long run. In 24 hours after application, the bond will be more prominent, following 30 days, even following 90 days, it is as yet expanding bond strength," says Cork.
With its one of a kind synthetic make-up, Ultra Bond-100TM makes up for a huge shortcoming in the commercial center, considering the exhaustive fix of existing polyurea covering and coating frameworks. Helton states, "It is a remarkable retrofit item."
This new innovation has tremendous ramifications not just for recoating over an old covering framework, yet in addition for fixes or connections for progressing projects. Most polyureas have a 12-24 hour recoat window and when an application is past that window, broad surface arrangement should be embraced, frequently including rubbing. Groundwork should likewise be applied before polyurea application can continue. "Without Ultra Bond-100TM, in the event that you miss the application window, you need to do everything over once more," says Helton.
On huge positions, where it isn't practical to complete all work inside the recoat window, Ultra-Bond 100TM can save a lot of time and cash. Since Ultra Bond-100TM sticks to itself, the implement can just return the following day and begin splashing where he/she left off!
Likewise, Ultra Bond-100TM is 100% solids without any solvents or unstable natural mixtures (VOCs), shows great substance obstruction, considers a quick re-visitation of administration and can be applied in surface temperatures going from under 0 to 150 degrees Fahrenheit. This high level elastomeric polymer can be applied with customary polyurea gear. Notwithstanding, not at all like other polyureas, Ultra Bond-100TM doesn't need work serious surface planning or groundwork application - a perfect, dry surface that is liberated from oils and garbage is everything necessary.
Moreover, Ultra Bond-100™ can likewise stick to numerous inorganic substrates with the utilization of SPI's AE-4™ attachment enhancer added substance. These substrates incorporate numerous ferrous and non-ferrous metals and cementitious and silicas, like cement and glass. The AE-4™ admixture assists with shaping a synthetic attach to an appropriately pre-arranged substrate and wipes out tedious surface planning.
"I Don't Make the Rules, I Just Live By Them"
One tool who is overjoyed with regards to this progressive item is Ron Morrow, proprietor of Linings Unlimited, situated in Anchorage, Alaska. Morrow is a refined utensil with roughly twenty years of involvement in polyurea coatings and liners.
Where applying polyurea was concerned, he had a lot of disappointment with the principles. "I'm in the application business, not the covering expulsion business and to apply another covering to existing polyurea, we would need to totally eliminate the old fixing framework with an etch and mallet," says Morrow.
The evacuation of a current covering or coating framework can be a careful interaction, costing proprietors a lot of time and cash. In the present testing times, not many associations have a lot of either to save. Presently with Ultra Bond 100TM, there is another alternative.
Gas Tank Farms and Ultra Bond-100TM: A Perfect Match
Ultra Bond-100TM went through 2-3 years in R&D and the last 3-4 years in field testing. The best illustration of how Ultra Bond-100TM totally changes the principles of polyurea application in the defensive covering industry includes Morrow and the remediation of gas tank ranches in Alaska. Around 17 years prior, one of SPI's polyurea items, Polyshield SS-100® was utilized related to geo-material texture to make over the ground auxiliary control for many gas tank ranches along the bank of Alaska. The Polyshield SS-100® performed very well for longer than 10 years and a half, however at last ordinary mileage, in addition to the brutal Alaska climate cycle negatively affected the liners. "With the breeze inspire and the salt water climate, the creases in the liners were beginning to tear and delaminate," says Morrow.
In the wake of strolling around one of the tank ranches, Morrow realized that something should have been finished. Prior to Ultra Bond-100TM, there would have been just a single choice: detach the old liner and introduce another one. This interaction is tedious, expensive, and presents a lot of hazard. "What occurs on the off chance that you have a spill while the liner is being detached?" asks Morrow.
"Then, at that point, you have a considerably more pressing issue on your hands."
As per Morrow, Petro Marine, the proprietor of the tank ranches, asked his recommendation. Morrow introduced Ultra Bond-100TM as the remediation innovation. "For only one of the tank ranches, it would cost about $450,000 to introduce another covering framework, in addition to an extra $200,000 for the evacuation of the old framework. With Ultra Bond-100TM, the fixes can be made for just shy of $100,000. With the utilization of Ultra Bond-100TM, I expect 15-18 years of administration will be added to the current covering framework," says Morrow.
Obviously, the proprietor gave Morrow and his group the go-ahead.
Applying the New Rules
Albeit Ultra Bond-100TM isn't your generally common polyurea, its application is genuinely standard. At the point when Morrow and his group show up at one of the tank cultivates, the principal thing to address is prep work. Regions are veiled off and the surface is cleaned - all garbage is cleared away and the region is washed to eliminate any soil, oils or waxes. The greatest contrast in this piece of the cycle is that when utilizing Ultra Bond-100TM, the surface shouldn't be scraped or prepared. The end of these two stages saves innumerable hours and dollars for the proprietor.
As indicated by Morrow, the size and format of the tank ranches differ, however normally a tank ranch has 8 to 9 tanks. Some are totally open with loads of room between the tanks and others are all the more firmly designed. Overall, he and his group apply 60,000 square feet of Ultra Bond-100TM utilizing standard polyurea hardware (Gusmer 20/35 Pro). "Contingent upon the climate conditions, we shoot from 5,000 to 7,000 square feet daily," says Morrow.
Since Ultra Bond-100TM isn't obliged by the 12-hour recoat window, Morrow can tie in to the earlier day's worth of effort effortlessly.
While applying the coating framework, Morrow and his team follow all important security insurances, utilizing respirators, wellbeing glasses, Tyvek suits and fitting footwear. Note that while the Ultra Bond-100TM innovation wipes out a few stages in the application interaction, there are no easy routes with regards to wellbeing, paying little mind to the item or cycle.
Satisfying a Marketplace Need
"There has consistently been a requirement for a polyurea that can hold fast to natural coatings," says Helton. "On account of Mike Cork, SPI would now be able to fill that need with Ultra Bond-100TM."
Ultra Bond-100TM can be applied anyplace there is a requirement for remediation of a current natural covering, for example, in the oil and gas industry or the wastewater and water industry. The creation of Ultra Bond-100TM can adequately change the manner in which proprietors ponder the help life of their current polyurea covering and coating frameworks. Reasonable and dependable, long haul restoration of existing frameworks is currently conceivable. With the utilization of Ultra Bond-100TM, the assistance life of a resource can be expanded 15 or more years. click here <a href="https://www.armorthane.com/chemical-coatings-products/p...
For instruments, the formation of Ultra Bond-100TM wipes out probably the greatest disappointments in the application interaction. It takes into account Morrow and others like him to do what they excel at - splash polyurea. Less time is spent on prep work, and tying in to the earlier day's worth of effort is presently not a baffling and work serious undertaking.
Ultra Bond-100™ isn't the main invigorating new innovation Specialty Products is presenting in the defensive covering industry. The LPG™ is a lightweight and compact machine that is equipped for applying Synergy Series polyurea in the most impenetrable of quarters. This polyurea hardware uses low strain and low warmth. As indicated by Helton, the LPG™ can apply material at near room temperature and uses less force than a hair dryer. Together, the Ultra Bond-III™ Synergy polyurea, and the LPG™ innovations make occupations that were essentially unthinkable a couple of years prior a re